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Packable hats are travel hats built from collapsible materials: they fold, roll or crush into luggage, a purse or a carry-on and then regain their shape when unpacked. This guide explains the three packing methods retailers describe, the sun protection a wide brim adds, and the Japanese kasa, an early form of travel hat.
Packable Hats - hats that bounce back into shape.
Hats that you can pack. What is better than a classic sun hat that goes modern with the ability to become packable, crushable, and often times washable? Get protection from the sun with a truly functional hat that can be condensed when packing for a trip. You can even find long brim hats that offer good sun protection that are crushable when needed to fit into a bag.
The purpose of this style of hat is obviously to help free up precious space in you handbag, suitcase, travel bag, etc. With an excursion-ready travel hat men or women are ready for an adventure. These often stylish hats are typically constructed from collapsible materials that allow you to easily fold them down into your luggage, purse or carry-on without compromising the hat’s structure or shape. That is the key element to a true travel hat. Not only must it fold down well, it is critical that it is able to regain its original shape.
A packable hat is the perfect partner for sun-drenched destinations both near and far. Find a comfortable, no-fuss brimmed sun hat that retains its shape after packing down into the corner of your carry-on bag.
Packable hats are also sometimes refered to as travel hats.
Packable Hat Company & Retailers of interest:
Wallaroo Hat Company: Many Wallaroo hats are packable. Wallaroo Hat Company was founded by Stephanie Carter and Lenya Shore in April 1999 after they discovered the Australian secret to sun protection with style: colorful UPF 50+ crushable fabric hats. If it is, the product description will have one of these three statements:
Rolls up for packing: Fold the hat in half and then gently roll it up.

Packs flat: Push the crown of the hat straight down to flatten out the hat. Lay flat in your suitcase so that it won't get folded or creased.
Crushable: This hat can be stuffed in your bag and you're ready to go.

Village Hat Shop Packable Hats

TravelSmith - the TravelSmith website often has an assortment of travel hats for women & men.

REI Packable Travel Hat - The REI Packable Travel hat shades you from the sun while complementing your style. Hats that can be packed in a bag when you head out the door, and it will snap back to shape when you go to wear it.

Did you know that samurai clothing had a type of travel hat?
A kasa is any of several sorts of traditional hats of Japan. Some of the kasa hats are Amigasa, Jingasa, Sugegasa, Takuhatsugasa and Sandogasa. Amigasa is a traditional straw hat used in some Japanese folk dances. When preceded by a word specifying the type of hat, the word becomes gasa as in the jingasa (war hat). One kind of kasa (Takuhatsugasa) for Buddhist monks is made overlarge, in a bowl or mushroom shape and is made from woven rice straw. It does not come to a point like a rice farmer's hat, nor ride high on the head like a samurai's traveling hat. It is just a big hat covering the upper half to two thirds of the face.
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The recovery a packable hat promises depends on how it is packed. A roll-up style should be rolled loosely rather than tightly, and never folded along the same sharp crease trip after trip, since repeated creasing at one line is what eventually breaks down even a flexible crown. A packs-flat style travels best at the top of the suitcase or against its flat side, with soft clothing packed inside the crown so the dome is supported rather than crushed by heavier items. Crushable styles forgive the roughest treatment but still recover faster if they are unpacked and reshaped on arrival rather than left compressed in the bag.
On arrival, the standard rescue is gentle hand-shaping: work the brim back to its line with the fingers, let the hat sit in a steamy bathroom or pass it briefly over steam so the fibers relax, then set it crown-down or on a stand to dry in shape. Brim width is the other travel decision: a long brim gives the best sun protection at the destination but needs the most suitcase room, which is why packable designs concentrate on brims that flex and roll rather than rigid wide brims that can only travel worn or in a hat box.
It is constructed from collapsible materials that let it fold down into luggage without compromising its structure, and it is able to regain its shape afterwards. A hat that folds but does not recover is not a true travel hat.
Rolls up for packing: fold the hat in half, then gently roll it up. Packs flat: push the crown straight down to flatten the hat and lay it flat in the suitcase. Crushable: the hat can simply be stuffed in a bag, ready to go.
Many are wide-brimmed sun hats, and the Wallaroo Hat Company example in this guide is built around colorful UPF 50+ crushable fabric hats, a style its founders Stephanie Carter and Lenya Shore started in April 1999 after discovering Australian sun protection practice.