World Markets for Textile Machinery: Part
3 Finishing |
17 pages,
published in Issue 127, January-February 2007 |
This report examines the
market for mercerising, dyeing, bleaching, washing, and
fabric drying machinery, based on a survey of 11 machinery
manufacturers by the International Textile Manufacturers
Federation (ITMF).
Mercerisation is used to
increase a fabric's affinity for dye. Bleaching is used
primarily on cotton or cotton blend fabric and yarns to
improve a fabric's whiteness although it can also be used on
wool, linen or acrylic. Before bleaching, woven fabric is
singed, desized and then scoured. Knitted fabric is normally
singed and scoured.
Dyeing can be carried out
at almost every stage of the finishing pipeline using
continuous processes or batch processes at pressure or in
open vessels. The choice of method depends partly on the
nature of the textile, the type of dyestuff and the end use.
Discontinuous dyeing is undertaken on jig, winch, pressure
beam or jet-type dyeing machines. Jigs and winches operate
at atmospheric pressure whereas pressure beams and jet type
machines are used to dye materials at higher temperatures
and pressures.
Continuous fabric drying
can be carried out using cylinders and stenters. Drying
cylinders are steam heated drums over which the fabric
passes. However, they tend to pull the fabric and
effectively reduce its width. For final drying, stentering
frames allow the fabric to be stretched to the required
width and dried at the same time. Stenters can also be used
for fixing dyes and chemical finishes, and for chain
mercerising. Discontinuous fabric drying can be carried out
using hot flue machines and relaxation drying machines. In
hot flue machines, fabric is dried in open width form by
circulating hot air. Relaxation drying machines are used to
relax stresses and strains in fabrics especially weft
knitted fabrics and to shrink the fabric in length.
In 2005, 37 mercerising
machines were delivered to the world's mills. Of this total,
36 were for treating woven fabrics and one was for knitted
fabrics. Deliveries of machines for continuous bleaching,
dyeing and washing numbered 192, of which the majority were
for woven fabrics. 40 of the 192 machines were bleaching
machines and 104 dyeing machines, of which 102 were for use
in the manufacture of woven fabrics. Global sales of
discontinuous bleaching, dyeing and washing machines stood
at 56. All were for woven fabrics. The number of cylinder
drying machinery shipments stood at 37 and stentering
machines 166 of which 94 were for woven fabrics. In the case
of discontinuous machinery, 15 hot flue machines and 35
relaxation drying machines were shipped to the world's mills
in 2005. Of the 35 relaxation drying machines, 32 were for
knitted fabrics.
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