Custom cotton welding caps that make the hood and hard hat comfortable
A welding hat is a soft cotton cap worn under the welding hood or hard hat: it absorbs sweat, protects hair and scalp from sparks, and makes rigid headgear comfortable across a shift. The makers listed here are all custom or small-shop producers: All American Hats, with custom-made welding and biker style hats and do-rags; BadAssCaps.com, making custom welders hats, biker hats, skull caps and bandanas in St. Clair Shores, Michigan; Gambeeno Hats, with single-sided and reversible custom welding hats; and Welding Hats by Pam, whose hats are 100% cotton prewashed before making, four-panel and reversible with a print on one side and a coordinating solid on the other, with bills lined in quilt batting rather than cardboard.

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All American Hats :
Offers a wide variety of custom-made welding and
biker style hats, as well as do-rags.
BadAssCaps.com
: BadAssCaps.com provides high quality custom made
welders hats, bikers hats, skull caps, do-rags and bandanas with the latest
designer fabrics all top notch.
Address:
20025 Chalon Saint Clair Shores Mi 48080 Phone # (586)-362-8736 Email-
grace@badasscaps.com Contact Grace
Mcnamara
Gambeeno Hats : Single
sided and reversible custom made welding hats.
The
place to find the finest custom made welding hats and welding caps.
Makes wearing a hard hat much more comfortable.
Welding Hats by Pam : their
Welding hats are made of 100% cotton that is prewashed before the hats are
made to prevent shrinkage. They are 4 panel, reversible with a print on one
side and a coordinating solid color fabric on the other. The bills/brims are
lined with quilt batting, not cardboard. The standard welding hat is made
with a 6 1/2" (low) crown (fits like a baseball cap) and a 3" bill/brim.
Other options are available such as a 7 1/2" (high) crown (designed to cover
the top of the ears) or a 2" bill. If you would like some other change, just
email them and they will do their best to make the hat the way you specify.
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Welding Hats by Pam's specification is a good anatomy of the type: four-panel cotton construction, reversible between a print and a coordinating solid, with a soft bill lined in quilt batting - never cardboard, which would crack, poke and fail in the wash. Crown depth is the main option: the standard low crown at 6 1/2 inches fits like a baseball cap, while the high crown at 7 1/2 inches covers the tops of the ears for extra spark and sun protection. Gambeeno's single-sided and reversible options show the same choice from another maker. Cotton is used because it does not melt like synthetics and prewashing, as Pam specifies, stops the finished hat shrinking in its first laundry cycle.
Custom makers, All American Hats and BadAssCaps.com among them, build to order, so expect to choose fabric, crown depth and bill length - Welding Hats by Pam offers a standard 3-inch bill or a 2-inch option, and invites emails for other changes. Measure your head where the cap will sit, remembering it must fit under a hood or hard hat without bunching. Welders typically own several caps and rotate them through the wash, since a sweat-soaked cap loses its protective comfort by midweek. Buy the rotation at once if you find a maker and fabric you like - small shops change prints constantly.
100% cotton, prewashed before the hats are made to prevent shrinkage, in a four-panel reversible design with a print on one side and a coordinating solid on the other.
A standard low crown of 6 1/2 inches that fits like a baseball cap, or a high crown of 7 1/2 inches designed to cover the tops of the ears; bills come in 3-inch and 2-inch lengths.
All American Hats with custom welding and biker hats, BadAssCaps.com making custom welders hats in Michigan, and Gambeeno Hats with single-sided and reversible custom welding hats.