China's 2,000 export
manufacturers are projected to export more than US$4 billion worth
of T-shirts and polo-shirts by the end of 2004. This figure is expected
to increase by more than 30 percent in the next 12 months.
The remaining garment and textile quotas will be lifted in 2005.
Suppliers in China are gearing up for the expected surge in demand
by expanding their capacities and upgrading equipment. They are
also preparing for the inevitable cutthroat competition that will
ensue.
Japan is currently China's largest importer, absorbing close
to US$2.5 billion worth of T-shirts and polo-shirts from January
2003 to September 2004. Combined imports to the European Union amounted
to US$559 million in the same period. Shipments to the United States,
however, totaled only US$268 million, but this is expected to increase
significantly next year.
This is despite the possible safeguards the US and EU might impose
on imports of polo shirts and T-shirts from China. Such restrictions
are possible because prior to China's accession to the World Trade
Organization in 2001, the US signed a bilateral agreement with the
country, under which the US can reimpose quotas on China's garments
and textiles if a significant increase in imports is proven to harm
local industries.
There is at least one precedent to this. In November 2003, the
US capped imports of China-made dressing gowns, knit fabrics and
brassieres garment and textile categories with quotas lifted
in 2002 to 7.5 percent growth.
This year even before quotas are lifted the American
Manufacturing Trade Action Coalition has filed 10 safeguard petitions
against imports of China's garments and textiles, including cotton
knit shirts.
Regardless of whether safeguards will be imposed or not, China
suppliers are preparing for a post-quota exports surge. Many companies
are constructing additional factories and purchasing more sewing
machines in order to raise production capacities by at least 20
percent.
Suppliers are also gearing up for intense competition in the
quota-free era. Without quotas, some China makers that rely primarily
on quotas as their competitive edge will lose to suppliers that
offer better-quality polo-shirts and T-shirts at competitive prices.
As such, suppliers are improving manufacturing capability and product
quality while cutting costs to boost their competitiveness in the
quota-free market.
Apart from the anticipated post-quota price competition, makers
have had to deal with rising production costs as a result of the
labor shortage, power rationing, and the spiraling prices of chemical
and synthetic fibers. Most suppliers are, therefore, increasing
R&D expenditure substantially in order to come up with more
effective means of reducing costs. Some makers are finding new ways
of reducing fabric wastage. Cutting fabrics following CAD patterns
instead of hand-drawn outlines has enabled makers to effectively
reduce wastage by at least 2 percent.
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