Quality Control Managers (QC Managers)

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Quality control managers, often called QC managers, are responsible for the overall quality control systems, procedures and direction of an apparel organization. All quality inspectors report to the QC manager, so the role demands full manufacturing knowledge, experience with inspection processes and audits, and strong skills in delegating responsibility and managing others.

Quality Control Managers (QC Managers) by Apparel Search - Terms of Interest to the Fashion Industry

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Quality Control Managers are often referred to as QC Managers.
 
An experienced QC manager is very important to any organization involved in the production of apparel.  A good quality control program requires a competent quality control manager (or quality control supervisor).  The quality control manager is responsible for overall quality control systems, procedures, and directions. 
 
All quality inspectors (also referenced as QC's) report to the quality control manager.  Therefore, the QC manager must be experienced with delegating responsibility and have good skills managing others.  The person that fits the role of a QC supervisor must have more then just knowledge of manufacturing, inspection processes, and audits.  They must have full manufacturing knowledge as well as top notch managerial skills.
 
The size of the garment factory or volume of business, determines the number of quality control staff your QC department should have.  If you own a factory or manufacturing company that maintains a QC staff, you should rely on your QC manager to help you determine the proper number of employees needed to properly manage your volume of production.
 
Although there are many important elements of an effective quality control program, two elements are essential: leadership of management and careful inspection of merchandise.  It is beneficial for garment companies to maintain high quality standards.  Firstly, your company will be respected for shipping only high quality garments.  Secondly, if you have a good quality assurance system in place, you will avoid costly charge backs. 
 
Make sure that your company has a very good QC Manager.

Learn about Piece Goods Inspection, In-Process Quality Control, and Cutting Room Quality Control.

You should also learn what is meant by 2.5 AQL vs. 4.0 AQL.

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The QC Manager's Place in the Factory

The QC manager sits at the point where a company's quality promises meet the production floor. On one side are the standards: the customer's requirements, the approved samples, the inspection procedures and the acceptable quality levels that decide whether a lot passes. On the other side are the people doing the checking — inspectors examining piece goods, work in process and finished merchandise — all of whom report to the QC manager. Holding both sides together takes more than inspection knowledge. The manager plans who inspects what and when, trains inspectors so two people judge the same defect the same way, reviews results for patterns a single inspection would miss, and escalates problems to production leadership while they are still small enough to fix.

Staffing is one of the manager's most consequential calls. Too few inspectors for the volume of production and checkpoints get skipped under time pressure; too many and quality costs more than the product can carry. Because the right number depends on the size of the factory and the volume and complexity of its business, it cannot be set by a universal formula — it is a judgment the experienced QC manager is hired to make, adjusting coverage across piece goods inspection, cutting room control and in-process checks as production shifts.

The payoff for getting the role right is practical. A company known for shipping only high quality garments is respected by its customers, and a good quality assurance system avoids the costly chargebacks that follow failed inspections at the retailer's door. Both benefits trace back to the two essentials of an effective program: leadership of management — quality treated as a direction set from the top, not a department's private concern — and careful inspection of merchandise, carried out consistently enough that the leadership's standard is what actually leaves the factory.

Common Questions

What is a quality control manager responsible for?

The QC manager is responsible for overall quality control systems, procedures and direction. All quality inspectors — also referenced as QCs — report to the quality control manager, who must delegate responsibility well and manage others effectively.

How many quality control staff should a factory have?

The size of the garment factory or volume of business determines the number of quality control staff a QC department should have. Factory owners should rely on their QC manager to help determine the proper staffing for their volume of production.

What two elements are essential to an effective quality control program?

Leadership of management and careful inspection of merchandise. A good program also requires a competent quality control manager or supervisor at its head.

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